It is an obvious thing that every work has its parameters. Every action and process has some advantages and disadvantages of its own. And this not stop here, despite advantages and disadvantages every method has its limitations and techniques.
It must be noted here that some processes may have advantages and disadvantages, but their limitations and techniques are different. For example, all the works that include electricity have the same problem of getting short circuits or swift currents.
But every electrical process is different from the other one in manners of doing and needs. Similarly, the operations that involve heat in them have the same disadvantage of getting fire. These fouls can be overcome by using safety equipment and safety measures.
Another difficulty that is often faced by the workers is the failure of the working tool. It often happens either due to the low-quality machine or due to lack of experience of the worker. Here in this article, we are going to discuss a kind of difficulty that involves the failure of the working tool.
We all are quite familiar with the word welding. Moreover, we all know how welding works and what tools are needed to perform welding. There are many mechanical tools required for welding, such as welding machines, welding helmet, welding gloves, welding rods, etc.
Today the topic or the tool that will be a part of our discussion is about welding rods. If you ever noticed the process of welding, then you must know that the welding rods keep sticking to the metal. It is the most common and irritating phenomenon that happens during welding. Now we will negotiate on this phenomena. But before that, let’s have a look at the types of welding rods.
Types of Welding Rods
There are almost five types of welding rods when we come across the types of welding rods. These rods are classified based on material and ability to work. There are three types of welding called MIG, TIG, and Stick welding. Therefore, these rods are sorted based on these welding.
MIG welding requires different rods; TIG welding also requires different rods, and similarly, stick welding has its own rods. Moreover, the classification of rods has also based on their usage. Various places of work require different kinds of rods.
Here are some critical five types of welding rods explained.
- 6010 arc welding rods: these rods have commonly used for welding root passes in pipes. The second use of these rods is for the fill passes of pipelines.
- 6011 arc welding rods: these rods are called kissing cousins rods of 6010 welding rods. These rods have specially designed to use on AC.
- 6013 arc welding rods: these rods are also called learning rods. These rods are first to use when someone is learning to weld. They are the farmer’s welding rods.
- 7018: here are the stick welding rods. These are the rods that you often see in the hands of craftsmen. These are used for pipe welding, structural steel welding, and all kinds of repair welding.
- 7024 stick rod: To lay down a heap of weld fast, these 7024 rods are used. These rods get things quickly done as they are hot and big puddles to do so.
So, these were some essential kinds of rods. Now we will come to our topic that why rods keep sticking while welding?.
Why does my Welding Rods Keep Sticking?
there are different reasons why does a welding rod keeps sticking while welding. We will discuss all of them briefly to have a complete understanding of the sticking of welding rods.
Here is a thing that is needed to understand, as it is discussed earlier that there is a type of welding called stick welding. Most of us think that it is called so because it uses stick in welding. This concept is wrong.
The stick welding is called so because, during this process, the rod keeps sticking to the metal, that is why it is named stick welding. It has nothing to do with a stick or something else like that.
Now the question is why rod keeps sticking?. The main reason for this act is the lack of experience. If a performing welding person is a beginner, then it is evident that the rod will keep sticking to the metal because there is a technique of doing welding.
If the rod stays too long on the base metal, then it is evident that it will stick on the metal. Because the resting length of the rod on the metal will melt the metal, and the melted metal makes a loose bound with the stick, which we called sticking.
Another reason for this sticking is the quality of the rod. If you are using a low-quality welding rod, then it will also cause welding rod sticking to the metal. Because a low-quality rod will melt soon, and this melting will cause sickness.
So, these were some significant reasons for the sickness of welding rods. Here are explained two main reasons for this phenomenon. Now below are some precautionary measures to prevent the sticking of the welding rod.
How to Stop Sticking of Welding Rods
First of all, if you are a beginner, it will not be easy to get rid of it as practice makes perfect. So, beginners need to practice more and more to take full command of it. Moreover, here are some techniques that will surely help you to get out of this trouble.
The most effective method of getting rid of the stickiness of the welding rod is an essential technique. All you need is to jerk the stinger as soon as possible from the base metal. Because if you keep the electrode long on the metal, it will surely stick. Therefore, just hit the metal with a stinger and pull it off. Repeat this several times to perform welding without sticking.
Secondly, you need a good quality welding rod. Avoid local and low-quality rods. It is also the main reason for the sticking of welding rods. Hopefully, these precautions will help you to perform smooth welding without sticking.